The innovative solution for light and stable construction projects

Building wall systems with Aircell panels: Innovation for sustainable building

As a leading supplier of lightweight, stable and sustainable plastic panels, we at Aircell panels have further developed our technology to create revolutionary building wall systems. Our Aircell panels offer a pioneering alternative to conventional building materials, combining lightness, stability and environmental friendliness in a unique way. With up to 70% less weight than conventional materials, our construction wall systems open up new dimensions for temporary construction projects, exhibition stands, room dividers and modular construction concepts. The innovative honeycomb structure of our panels ensures maximum stability and load-bearing capacity despite their low weight – a perfect combination for the modern requirements of the construction industry.

The technical revolution of Aircell panels in the construction industry

Our lightweight panels represent the state of the art in lightweight building materials. The innovative honeycomb structure inside the panels ensures optimum weight distribution and maximum stability. Aircell technology is based on the principle of nature: similar to honeycombs, the hexagonal structure offers maximum strength with minimum use of material.

Material composition and properties

Our building wall systems are made of high-quality polypropylene or HDPE, which are processed into air-flow panels using a special extrusion process. This composition gives the panels the following outstanding properties:

• Exceptional weight-stability ratio: despite their low weight, the panels offer impressive compressive strength
• Moisture resistance: Unlike wood-based materials, Aircell panels do not absorb moisture
• Chemical resistance: Resistant to most acids, alkalis and solvents
• Temperature resistance: Suitable for use from -20°C to +80°C

By using the latest technology and innovation, we have developed a material that not only meets the requirements of the construction industry, but also exceeds them in many areas. The constant development of our products in our research laboratories ensures that we always remain at the forefront of innovation.

Areas of application for Aircell construction wall systems

The versatile properties of our Aircell panels make them the ideal solution for a wide range of applications in the construction sector. From temporary structures to permanent installations, our special panels offer a flexible and sustainable alternative to conventional materials.

Temporary construction projects and event buildings

Aircell construction wall systems really come into their own when it comes to temporary structures:

• Trade fair stands and exhibition structures
• Temporary partition walls on construction sites
• Event architecture for events and festivals
• Pop-up stores and temporary sales areas

“The combination of lightness, quick assembly and attractive design makes Aircell construction wall systems the first choice for our exhibition stands. The reduced logistics effort and easy handling have revolutionized our processes.” – Exhibition stand construction manager of an international electronics group

Interior fittings and interior design

Our construction wall systems also offer numerous advantages in the interior:

1. Flexible room sub-systems for office landscapes and coworking spaces
2. Lightweight partition walls for modular room concepts
3. Design elements such as room dividers, ceiling suspensions or decorative wall coverings

The simple processing and assembly of the panels enables rapid room changes without the need for complex construction work – ideal for agile office concepts and changing space requirements in the modern working world.

Sustainability aspects of Aircell construction wall systems

At a time when sustainability is no longer optional, but essential, we are setting new standards with our Aircell construction wall systems. Our environmental benefits cover the entire life cycle of the products, from production to recycling.

Resource efficiency and carbon footprint

Compared to conventional building materials, our Aircell panels are convincing:

• Reduced material usage thanks to the efficient honeycomb structure (up to 70% less material)
• Lower energy consumption during production compared to metal panels or chipboard
• Drastically reduced transport emissions due to the low weight
• Longer service life due to resistance to moisture and chemicals

An internal study by our company has shown that the use of Aircell panels in exhibition stand construction can reduce the CO₂ footprint by up to 45% compared to conventional materials such as wood-based materials or aluminum composite panels.

Circular economy and recycling

Our vision of a closed-loop economy is supported by the complete recyclability of our products. Our recycling programs make it possible:

1. Taking back used Aircell panels
2. Return 100% of the material to the production cycle
3. Producing new products from recycled material without compromising on quality

“The construction sector is facing enormous challenges in terms of resource efficiency and the circular economy. Aircell building wall systems are an example of how innovative materials can support this change.”

Practical advantages in the application

The unique properties of our Aircell panels open up practical advantages that conventional building materials cannot offer.

Simple processing and installation

Aircell panels can be processed with standard tools:

• Precise cutting with circular saws, jigsaws or even cutter knives
• Problem-free drilling without tearing out
• Simple connection using screws, adhesive or special connecting elements
• Versatile surface processing (milling, foiling, painting, printing)

The simple handling reduces the assembly time considerably – for a trade fair construction with a wall area of 100 m², the assembly time was reduced by 60% compared to conventional systems.

Economic aspects and ROI

Investing in Aircell construction wall systems pays off for several reasons:

1. Lower transportation costs due to reduced weight
2. Lower labor costs thanks to faster and simpler assembly
3. Reduced storage space thanks to space-efficient storage
4. Long-term cost savings thanks to reusability and long service life
5. Less material waste during processing

A medium-sized company from the trade fair construction sector reported cost savings of 35% per year after switching to our Aircell construction wall systems – an investment that paid for itself after just a few projects.

Integration into modern building concepts

Our Aircell construction wall systems fit perfectly with modern building trends such as modular construction, flexible room concepts and sustainable architecture. The sustainability philosophy that originally shaped our packaging solutions is now also being applied in the construction sector.

Modular construction and system integration

Our building wall systems have been developed to harmonize seamlessly with other building systems:

• Compatibility with common profile systems
• Integration of electrical and media installations
• Connection with floor and ceiling systems
• Expandability and adaptability for growing requirements

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