Aircell panels:
Innovative, sustainable panels for a wide range of applications Make a requestGive us a call: +49 5976 9471 - 251One plate with many options
Features and details
- Lightweight: Up to 70 % lighter than conventional panels
- Durability: Resistant to dirt, moisture, chemicals and rotting
- Versatility: applications in packaging, transportation, construction, etc.
- Sustainability: Fully recyclable materials
- Innovation: Patented 3D structure and inline production process
What are Aircell panels?
Aircell panels are state-of-the-art, air-flow panels that are used to optimize thermal management in various industries.
These panels are made of polypropylene (PP) or high-density polyethylene (HDPE) and are characterized by their lightness, stability and efficiency.
Features and benefits
Lightweight yet robust
The patented 3D structure of Aircell sheets makes them up to 70 % lighter than solid sheets without sacrificing load-bearing capacity.
This property makes them ideal for applications where weight plays a critical role, such as in transportation and the packaging industry.
Environmental resistance
Aircell panels are resistant to dirt, moisture, chemicals and rot.
These properties ensure that the panels remain durable and reliable in demanding environments.
Cost efficiency and production efficiency
Thanks to the innovative inline thermoforming process, Aircell sheets can be produced cost-effectively.
This process enables efficient production without the use of bonding agents, resulting in high quality at an attractive price.
Sustainability
The materials used in Aircell panels are 100% recyclable, making them an environmentally friendly choice for companies that value sustainability.
Adaptability
Aircell panels can be produced in different sizes, thicknesses and designs.
Customers can customize the shape, color, size and thickness according to their specific requirements.
Options such as printing, fleece lamination and anti-slip coating are also available.
Applications of Aircell panels
Packaging solutions
Aircell sheets offer a stable and lightweight solution for packaging applications.
Their resistance to environmental influences makes them ideal for the safe transportation and storage of goods.
Transport container
Thanks to their lightness and durability, Aircell sheets are ideal for the production of transport containers.
These containers can be used in various industries, including the automotive and mail order sectors.
Interior cladding for vehicles and buildings
The panels are also used as interior cladding in vehicles and buildings.
Their insulating properties contribute to energy efficiency by reducing heat transfer.
Use in the construction industry
In the construction industry, Aircell panels can be used in both building construction and civil engineering.
They offer a durable and stable solution for various construction applications.
Furniture industry
In the furniture industry, Aircell panels are valued for their stability and lightness.
They enable the production of durable yet lightweight furniture.



Innovative manufacturing techniques
Inline thermoforming process
The innovative inline thermoforming process enables efficient production of Aircell sheets without the use of bonding agents.
This process offers several advantages:
- Higher quality: The inline process guarantees consistently high product quality.
- Cost reduction: Efficient production can reduce costs, which benefits the end customer.
- Environmentally friendly: The absence of chemical bonding agents makes the production process more environmentally friendly.
Patented 3D structure
The patented 3D structure of the Aircell panels ensures that they are highly stable despite their low weight.
This structure gives the panels their unique properties:
- Weight reduction: Up to 70 % lighter than conventional solid panels.
- Load capacity: High load capacity despite low weight, ideal for demanding applications.
- Flexibility: The 3D structure enables a variety of shapes and sizes that can be adapted to specific requirements.
Application examples
Automotive industry
In the automotive industry, Aircell panels are often used for interior trim, trunk floors and loading areas.
Their durability and lightness help to reduce vehicle weight and thus improve fuel efficiency.
In addition, they provide excellent thermal insulation and noise reduction.
Building industry
In the construction industry, Aircell panels are used in both building construction and civil engineering.
They are particularly suitable for applications where high stability and durability are required.
Examples include insulation materials, interior cladding and construction containers.
Furniture industry
Aircell panels are in demand in the furniture industry because of their stability and lightness.
They enable the production of durable yet lightweight pieces of furniture.
This not only reduces transportation costs, but also makes furniture easier to handle and assemble.
Packaging and transportation
Aircell sheets offer an excellent solution for packaging and transportation applications.
Their resistance to moisture and chemicals protects the packaged goods during transportation.
They are also fully recyclable, making them an environmentally friendly choice.
Future trends in aircell technology
Further development of materials
Research and development in the field of materials for Aircell panels focuses on improving existing properties and introducing new materials.
The aim is to develop even lighter, more robust and more environmentally friendly panels.
Extended application options
The versatility of Aircell panels is constantly opening up new application possibilities.
Future trends could include their use in other industries such as aviation or the maritime industry.
Aircell panels could also contribute to increasing efficiency in the renewable energy sector.
Conclusion
Aircell panels offer an innovative and sustainable solution for thermal management in various industries.
Their lightness, stability and environmental friendliness make them an attractive choice for applications ranging from the automotive industry to furniture manufacturing.
With continuous improvements and new application possibilities, Aircell technology remains forward-looking and relevant.