Aircell panels in transportation
Lightweight solutions for trucks Make a requestGive us a call: +49 5976 9471 - 251Aircell panels in use in trucks
Aircell panels in transportation: Lightweight solutions for trucks
Innovative lightweight panels for modern logistics
Weight reduction and efficiency are decisive factors in the transportation industry. Aircell panels from VACU-form are patented air chamber panels that offer an innovative alternative to conventional materials in the truck sector.
What are Aircell panels?
Aircell panels are lightweight panels consisting of three precisely coordinated film webs. A patented thermoforming process gives the middle sheet a three-dimensional honeycomb structure. This special construction combines low weight with high stability.
Technical properties
The panels are available in various designs:
- Material thicknesses: 3 to 16 mm
- Basis weight: 1,000 to 5,000 g/m²
- Materials: PP
- Weight advantage: Up to 70% lighter than solid comparison panels
- Temperature range: -20°C to +80°C
Advantages for the transport sector
Weight reduction and efficiency
The reduced weight of Aircell panels can offer several advantages:
- Potential for fuel savings due to lower vehicle weight
- Possibility of increasing the payload within legal weight limits
- Improved handling during loading and unloading
Note: The actual savings depend on many factors, such as vehicle type, usage profile and driving style.
Material and product properties
- Weatherproof: Resistant to moisture and temperature fluctuations
- Corrosion-free: no rust formation, no rotting
- Durable: robust construction for daily use
- 100% recyclable: Sustainable and environmentally friendly
- Anti-slip: Optionally with anti-slip coating (TPE)
Areas of application in trucks
Aircell panels can be used in various areas of commercial vehicles:
Load floors
As flooring in cargo areas, the tiles offer a slip-resistant surface and high load-bearing capacity with reduced weight.
Side walls and partitions
For the construction of superstructures, the lightweight panels allow flexible space division without significant weight increase.
Covers and cladding
For example, for spare wheel covers, trunk linings or as protective covers.
Versions and customization options
The panels can be configured individually:
- Various colors and surfaces
- With or without anti-slip coating
- Optional coating with textile, foam or fleece
- Edges open or closed
- ESD version on request
Practical application and installation
Implementation in existing fleets
Trucks can be converted to Aircell panels in stages. For a successful implementation we recommend
- Individual advice from our experts
- Precise measurement and adaptation to your vehicles
- Professional installation by specialist companies
- Instruction of personnel in handling
Sustainability and the environment
Aircell panels support sustainable transportation solutions:
- Conserving resources: less material used in production
- Recyclable: 100% recyclable at the end of the life cycle
- Weight reduction: potential for CO₂ reduction through lower fuel consumption
- Longevity: Reduces replacement cycles and waste
Technical specifications at a glance
Based on the available plate types:
| Type | Thickness (mm) | Weight (g/m²) | Bending force max. (N) |
|---|---|---|---|
| 3/1000 | 3 ± 0,4 | 1000 ± 50 | ≥ 45 |
| 5/1500 | 5 ± 0,4 | 1500 ± 60 | ≥ 100 |
| 5/2000 | 5 ± 0,4 | 2000 ± 100 | ≥ 150 |
| 10/3000 | 10 ± 0,4 | 3000 ± 100 | ≥ 450 |
| 15/5000 | 15 ± 0,5 | 5000 ± 200 | ≤ 900 |
| 16/5000 | 16 ± 0,5 | 5000 ± 200 | ≤ 800 |
Source: VACU-form product data sheet Aircell panels
Frequently asked questions
How long do Aircell panels last in truck use?
The durability depends on the load. Under normal use, the panels are designed for long-term use. The corrosion-free properties and weather resistance contribute to their durability.
Are Aircell panels suitable for all types of loads?
The panels are suitable for most standard applications. For special requirements (e.g. extremely heavy point loads), we will be happy to advise you individually.
How are the panels cleaned and maintained?
Regular cleaning with water and mild detergents is sufficient. The panels are largely maintenance-free.
Can damaged panels be repaired?
Minor damage can be repaired. Individual panels can be replaced in the event of major damage.
Individual advice and configuration
Every transportation application has specific requirements. We offer:
- Personal advice from our experts
- Individual configuration according to your needs
- Support in selecting the right type of panel
- Samples and test options
Conclusion
Aircell panels offer a modern lightweight alternative for use in trucks and transport vehicles. The combination of low weight, stability and durability makes them an interesting option for hauliers and fleet operators looking to improve efficiency and sustainability.
Please contact us for detailed advice and individual solutions. We will work with you to develop the optimum solution for your transportation requirements.