Sustainable construction site barriers: the future of construction
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Aircell panels for temporary construction site barriers
Lightweight twin-wall sheets as a barrier solution
Aircell sheets from VACU-form are ultra-lightweight polypropylene twin-wall sheets with a patented 3D honeycomb structure. While they are primarily used in the packaging industry, they are also suitable for temporary construction site applications such as barriers, partition walls and protective systems.
Technical properties for construction site applications
Available material thicknesses
| Type | Thickness | Weight | Suitable for |
|---|---|---|---|
| 5/1500 | 5mm | 1,500 g/m² | Lightweight interior barriers, dust protection |
| 9/2300 | 9mm | 2,300 g/m² | Standard external barriers |
| 10/3000 | 10mm | 3,000 g/m² | Robust barriers with increased stability |
Material properties
- Weight: Up to 70% lighter than comparable solid panels
- Weather resistant: Moisture-resistant, UV-resistant
- Recyclable: 100% recyclable polypropylene (PP)
- Temperature range: Cold-resistant down to -20°C
- Processing: Can be cut to size with standard tools
Possible applications in the construction sector
Temporary partitions
Aircell panels can be used, for example, for
- Dust protection walls during renovation work
- Privacy screen for construction sites
- Temporary partition walls in buildings
- Lightweight barrier elements for indoor areas
Protection systems
- Floor protection on sensitive surfaces
- Covers for material and tools
- Protection of already completed building elements
Signage and information
- Construction site information boards
- Signposts and orientation systems
- Safety instructions
Advantages over conventional materials
Compared to wood
- Significantly lighter (easier transportation)
- Moisture resistant (no rotting)
- Reusable several times
- No risk of splintering
Compared to metal
- Lower weight
- Corrosion-free
- Simple processing without special tools
- Lower transportation costs
Processing and assembly
Editing
The panels can be processed with standard tools:
- Cut to size: Circular saw, cutter knife
- Drilling: Standard drill
- Connecting: Screws, cable ties, clamping systems
Mounting options
- Plastic H-profiles
- Screw connections
- Cable ties for temporary solutions
- Clamping profiles
Sustainability
Reusability
If handled properly, the plates can be used for 30-50 applications, making them an economical alternative.
Recycling
Polypropylene (PP) is fully recyclable. At the end of their useful life, the sheets can be separated by type and fed into the recycling loop.
Limits of the application
Aircell panels are not suitable for
- High-security areas with strict regulations
- Permanent construction site barriers for years
- Areas with extreme mechanical stress
- Official road barriers (special standards apply)
Technical advice and availability
For specific requirements in the construction site area, we recommend an individual consultation. Our experts can determine the right panel thickness and configuration for your project.
Contact for construction site applications
Phone: +49 5976 9471 – 251
E-Mail: info@aircell-platten.com
Alternative main applications
The core competencies of Aircell panels lie in the following areas:
- Container rings for pallet systems
- Foldable returnable load carriers
- Display and partition walls
- Interlayers and inserts
- Automotive applications (load floors, covers)
Make a request
Interested in Aircell panels for your construction site application? Contact us for a customized offer and technical advice.
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Frequently asked questions
How long do Aircell panels last outdoors?
If handled properly, the sheets are suitable for 30-50 uses. The UV resistance also enables longer-term outdoor applications, whereby the exact service life depends on the weather conditions.
What panel thickness do I need?
For light internal barriers, 5mm (type 5/1500) is sufficient. For robust external barriers, we recommend 9-10mm (type 9/2300 or 10/3000). Individual advice will help you make the best choice.
Are the panels fire-protected?
Polypropylene is flammable (building material class B3 according to DIN 4102). Special formulations are available for applications with increased fire protection requirements – contact us for details.
Can the panels be printed?
Yes, the smooth surface is suitable for various printing processes. For example, company logos, safety instructions or construction site information can be applied.
Conclusion
Aircell panels offer a lightweight, flexible alternative for temporary construction site applications. Their main strengths lie in their low weight, easy handling and reusability. However, they are not primarily designed for classic construction site barriers in accordance with the German Road Traffic Regulations (StVO) or permanent solutions.
The panels are particularly suitable for indoor barriers, dust protection, temporary partition walls and information systems. They offer excellent value for money for these applications.